• November 30, 2023

Things You Need to Keep in Mind When Setting Up Cable Assemblies 

Cable assemblies are mainly used in dangerous and rugged environments. They need to be set up meticulously taking precaution not only during setup but also in use. This precaution is crucial in assuring the safety of the personnel in the region. This article is designed to elaborate on the most important factors if you are wondering how you can ensure safety when handling military cable assembly. These are the factors that you need to keep at the back of your mind.

Importance of Flexibility in Cable Assembly

Various applications of these cables require certain abilities in flexibility. The cables, in some instances, may need to be stretched often. They might also require to be contracted depending on the application and the environment they are being used in. Coiled cord cables or stranded core cables are often the most ideal in cases where the task demands extreme flexibility.

Rugged and Tough Casing for Tough Environment

During excursions, military equipment often experiences frequent and intense vibration. Poorly constructed equipment may tear quickly in environments like these. Despite the tough conditions, military grade cables should be able to maintain their condition. This is only achievable is durable material is used to case the cables by resisting powerful stretching and twisting forces.

Strain Relief on Important Points

Since these cables are used in tough conditions and heightened physical demands, it is wise to design the cables in a way that provides relief of strain. This is especially in areas most prone to breakage, tear or wear. These points include terminal points along the cable. It is paramount to keep the connection points to other equipment are kept working optimally.

How to Guard Against Extreme Temperatures

A majority of military operations are done out in the open. The temperatures are often very high or very low. Military grade cables should be able to seamlessly withstand the harsh conditions in the areas they are used in. A variety of situations could expose the cables to extreme temperatures. For instance, during combat, enemy fire might intensify the heat or equipment overheats. The materials used to construct these cables must be tough enough to withstand these and more conditions. The cables should also be able to withstand extreme low temperature conditions.

Importance of Conductor Material Choice

Military expeditions require efficient and consistent connectivity with their personnel. Copper is a popular choice in military grade cables. To stand up to the tough environment, copper is used in an alloy or plating to provide the equipment with adequate conduction for their different applications. It is however not a must to use copper in military grade cables. The choice between conductor materials is one determined by the situation. Depending on the circumstances, stranded or solid conduction can be used. The conduction needs, and the environment needs are usually considered in the choice between the two conduction materials.
Military grade cables are made to be indestructible. Even in their worst conditions, they should do the job.